After selection of the most economical type of prime mover to operate a pumping unit is made, is it not true that we sometimes fall short of our duty to see that equipment we select does the most economical job for us? For the purpose of this paper, let us consider the economic aspects of only electrified leases. The reason for properly supervising a lease are many, and it usually is the small things, as well as the large things, that count. For convenience let us divide the economic problem into three general categories. First, "Mechanical Resistance Present", second "Electrical Characteristics Present", and third, the proper application of equipment, power, and knowledge to have at our disposal.

Wide varieties of solid chemical sticks, when properly used, can be cost effective and increase production of gas wells. Determination of the right solid chemical stick is crucial for all applications. Analysis of water, oil, and determination of fluid column height, hydrocarbon content, chlorides, and bottom hole pressure and temperature are used to determine the proper formulation of solid chemical sticks. For economic reason you can follow the 25-30% removal principal when using soap sticks. It is not unusual to find that if 25-30% of the water column is removed by soap sticks, an equal amount of back psi (25-30%) is eliminated from the formation. This allows a surge of gas that helps remove some additional water for a period of time. This is again achieved by proper selection of solid chemical sticks.

Life long learning doesn"t stop with the high school or college diploma. In the high tech fast paced petroleum industry training is a must. Traditionally research organizations within operating, service and supply companies have been the primary source of this continuing education process. There are numerous outstanding alternatives for updating ones skills. The petroleum service, supply and education sectors have committed training resources to fill the gap left by operators. Enhancements to this education process acknowledge that individuals learn best by incorporating all senses - hearing, sight, sound, touch, and smell when ever possible. The use of computer and web-based training allows users to go at their own pace. As the aging workforce (currently 49+ years) leaves, more training will be demanded to supplement the lost experience. This paper will survey currently available petroleum sources of learning and by three examples project future directions of this vital sector of the industry.

Whenever any piece of equipment is overloaded or abused, some degree of deterioration is inevitable, and this same principle will apply to pumping unit reducers. This paper will outline and illustrate the effects of abuse from the standpoint of seeing a result and then establishing a cause.

Experience in the Jameson (Strawn Reef) Field has shown that back pressure imposed by inadequate flowlines, unnecessary valves and fittings and high trap pressures can be very detrimental to intermittent gas lift production and efficiency. As a result of minimizing back pressure, individual wells in this field have shown substantial improvements in production and injection gas-liquid ratios. Various methods of reducing back pressure are discussed, and a guide is presented to aid in selection of proper flowline sizes for intermittent gas lift wells.

This report documents results of a study to determine whether brine and CO2 injection significantly changes total porosity in a dolomite reservoir. Pre- and postpilot cores from closely-spaced wells in the Shell Western E&P Inc. Denver Unit CO, pilot provided the necessary data. We concluded that only minor porosity enhancement resulted from brine dissolution of anhydrite. Detailed petrographic examination of thin sections provided the modal composition (bulk mineralogy, total porosity and pore types) of 112 samples. This data was evaluated by statistical methods (t test) to determine the significance of any change in porosity at a given confidence level. Large vugs, channels or other evidence of high permeability thief zones, created by carbonic acid dissolution of the dolomite, were not observed in the postpilot core located 25 feet from the pilot injection well. However, minor anhydrite dissolution is documented from both chemical analyses of the pilot flood water and thin sections. These results are significant when one considers the large brine and CO2 injection volumes (approximately 90 pore volumes of brine and 30 pore volumes of CO,) that contacted the postpilot core. In addition, minor amounts of solid hydrocarbon were observed to occlude porosity in seven thin sections from the postpilot core. As a result of anhydrite dissolution, total point-counted porosity is slightly higher in the postpilot core but not statistically significant. Our results appear to refute Chevron's (SACROC) concerns that carbonic acid would aggravate reservoir heterogeneities and cause channeling detrimental to area1 sweep.

The purpose of this article is to review the effect of fluid buoyancy has on rod stresses and rod loads. The hydrostatic pressure caused by the tubing fluids has an impact on rod stresses at the rod element level. Use of the Downhole Load Cell data can help resolve the question: What is the magnitude of the loads displayed as the downhole pump card? The efkkive force on the rods is the ideal method to display of the downhole pump cards. Some discussion will be based on dynamometer data collected on an Amerada Hess well in conjunction with SANDIA using the Glen Albert Downhole Dynamometer. The purpose of this paper is to dim the true/effective load versus stress argument for display of downhole dynamometer data and analysis of stresses on a rod element.

The process of hydraulic fracturing has been used extensively for well stimulation by the petroleum industry for over two decades. During this time the ability to successfully execute a fracturing treatment has increased to the point where very few mechanical failures currently occur. In addition, the development of treatment design and evaluation procedures has evolved to the point where fracturing is now considered a science rather than an art. As the science progresses, new problems concerning the design and evaluation of optimum fracturing treatments arise frequently. One of the most pertinent of these problems is what effect incomplete fracture fill-up at the wellbore has on productivity ratio. Solution of this problem will be useful in treatment planning to accomplish desired production goals. The purpose of this paper is to evaluate the effect of incomplete fracture fill-up at the wellbore on productivity ratio, and to present the findings of a controlled screen-out fracturing program which was initiated for the purpose of obtaining field results to substantiate the theory presented in the paper.

When interpreting the output of wave equation based computer programs, one must be able to accurately detect problems and recommend solutions. Several papers have been published describing techniques for calculation of gearbox loading, rod stresses, and downhole pump dynamometer cards. Included in these papers are downhole dynamometer card shapes corresponding to common pump problems that can be compared with calculated pump dynamometer cards to determine what is wrong with the pump* However, these techniques assume that the input data is correct. This paper addresses interpretation errors that occur due to wrong input data. It discusses the effect of input data errors on key calculated parameters and how the analyst can detect them.

Subsurface equipment such as sucker rods and pump parts are subjected to the combined action of cyclic service loads and corrosive fluids simultaneously, often causing failure due to corrosion fatigue. Organic inhibitors are widely used to prevent failure resulting from corrosion fatigue. There is, however, little or no data to show the nature and the extent of the effects they produce on the course of corrosion fatigue per se. This investigation deals with some of the variables that affect the corrosion fatigue performance of carbon steels in the presence of organic inhibitors.

Slurry transport and settling experiments were conducted to improve current descriptions of proppant transport. Results of these experiments were used to formulate a new slurry transport model which was incorporated in a fully three-dimensional fracture simulator. The model was tested and verified against experimental observations of slurry transport in a 4 foot by 16 foot slot model. Results of the study indicate that proppant slurry transport can be accurately modeled when the effects of single particle settling, density driven flow, particle velocity profiles, and slurry rheology are accounted for. When the generation of fracture geometry is fully coupled with slurry transport, major alterations in the predicted final propped fracture are observed. Examples are provided to demonstrate the importance of proppant scheduling in controlling the final placement of proppant in hydraulic fractures.

Foams used as fracturing fluids for formation stimulation are mixtures of compressed nitrogen gas and a base liquid. The quality of a fracturing foam refers to the volumetric gas content of the foam and is usually in the range of 65-95 percent. The addition of sand to a fracturing foam can have a significant effect on the actual flow rate of the base liquid at the surface. This effect on the surface will change the foam flow rate and foam quality desired down hole. The hydrostatic pressure exerted by the fracturing foam will also be effected as sand concentration changes. Using the true volume of sand as a basis, several equations are presented in this paper which will compensate for the effects of sand concentration in foam. A well designed foam frac job is necessary for proper implementation of the stimulation treatment.

An effective corrosion-control program depends upon well conditions (fluid levels, gas blowing by the casing, well pound, casing gas venting), manner of inhibitor application and the awareness of the personnel responsible for treating the wells. Preventative programs are valuable for wells producing Highly corrosive fluids, and test wells are important for evaluating inhibitors and their application. Such tests have been very valuable for the inhibitor manufacturer as he works with the producer in developing improved products. Keeping corrosion-control programs current is very. important. Well characteristics such as type of production, WOR, and fluid levels change, and the corrosion-control-program should change with them if pulling jobs are to be minimized, equipment replacement is to be reduced, and costs kept down. This paper discusses one such approach to optimizing corrosion inhibitor treatments.

The ability and capacity for people to communicate with one another effectively is perhaps one of the most pressing needs in today's complicated world. The written word tends to lost its meaning in a sea of gobbledygook. That in itself seriously limits people's capacity to communicate. But there are more subtle problems that affect every type of communication, including written and oral. These problems can be classified loosely under three headings: 1) jumping to conclusions; 2) closed minds; and 3) listening only to words. Everyone tends to fall victim of these shortcomings from time to time and to varying degrees in each situation. Communications suffer accordingly. It would be less than realistic to expect to correct all these problems in everyone. However, there is hope for improvement by making people more aware that these problems exist and helping them become more sensitive to them.

Stimulation techniques in horizontal wells continue to be a topic of interest and discussion. With a large variety of different stimulation practices/techniques being performed; varying from slickwater, gelled water, foam fracturing using ball activated sleeves; many people neglect the effect of fracture spacing in horizontal wells when determining the most effective methods for increasing oil/gas production.
In a review of past production wells performance with the use a of reservoir simulator; it was apparent that a large portion of the horizontal interval was not dropping in pressure and was not contributing to the well's overall production, resulting in a low EUR (estimated ultimate recovery). With the aid of a fracture simulator, reservoir simulator, logging data and local core data; a process has been developed for determining the optimal horizontal well fracture spacing. Determining the most effective fracture spacing on a horizontal interval has shown to boost production by increasing the EUR within a given drainage area.

This paper analyzes the effects on reducer torque and structural a beam mounted gas compressor on a Conventional pumping unit.

The prediction of the volumetric efficiency of the pump is one of the most important factors in the analysis of sucker rod and progressing cavity pumping systems. In most cases, the reduction of production due to gas interference in the pump exceeds by far the effect of leakage in the pump components. In this paper, the equations to determine the effect of free gas on the volumetric efficiency of a sucker rod pump and a progressing cavity pump, as a function of the downhole separation efficiency, the pump intake conditions and the fluid properties, are presented. Computer programs were written to simulate the hydrodynamic behavior of a sucker rod pump and of an idealized progressing cavity pump. The sucker rod pump was simulated for harmonic motion and for constant velocity motion. A comparison between the three cases is presented. Curves for sensitivity of the sucker rod pump volumetric efficiency to the compression ratio and clearance ratio are also presented. Finally, a much more simplified model based on constant flow rate is presented for the case of sucker rod pump. The results obtained with this model are in good agreement with those corresponding to the simulation based on harmonic motion.

Most polished rods break at the bottom of the polished rod clamp. Almost all of these breaks are fatigue failures. A study of polished rod fatigue failures entitled How to Minimize Polished Rod Breaks (Ref. 1) was presented at the 41st Annual Southwestern Petroleum Short Course in April, 1994. The study concluded that bending stresses amplified by stress concentrations from polished rod clamps are the most significant contributors to polished rod fatigue failures. The study also pointed out a noticeable absence of information on stress concentrations caused by various polished rod clamps. This paper picks up where the above study left off. Recent experimental results are reported on the effects of stress concentrations generated by polished rod clamps on the fatigue strength of polished rods. The major objective of the investigation was to determine and to compare polished rod endurance limits resulting from indention and friction style clamps. This objective was achieved by conducting fatigue tests on polished rods using both clamp designs. Test results are presented in the form of stress-cycle curves which were used to determine the endurance limits for polished rods equipped with indention and friction style clamps.

Due to the widespread manifestation of large scale miscible CO, enhanced recovery projects, particularly in West Texas and Gulf Coast regions, considerable concern has developed regarding the performance and/or durability of hydrated cement located across producing and injection intervals in CO, related wells. It is known that carbonation affects the microstructure of cement affecting both porosity and compressive strength. The CO, reactivity of a cement is characterized not only by its chemical composition, but also by the properties of the CO, medium itself, that is, partial pressure, temperature and relative humidity. However, a clear understanding of this phenomenon and its effects on portland cement is still not completely substantiated, giving rise to contradictory opinions in this particular area of research. This lead to the need and development of a laboratory program for examining the effects of supercritical CO, on preset cement, as well as the influence of carbonation on the early stages of the cement hydration process. This article presents the findings of a comprehensive study which show that after prolonged exposure to CO, under supercritical conditions, the hydration products formed in the hydration of common portland cement undergo decomposition into calcium carbonate and a siliceous residue. Cement samples exposed to the lower extremes (temperature and pressure) of a supercritical CO, environment exhibited greater reactivity under dynamic conditions as compared to static conditions, while increasing CO, pressure increased the degree of reaction regardless of the carbonation conditions employed.

Efficient Sucker Rod Beam Pumping has been a problem for years. Excessive rod and pump failures have caused lifting costs to skyrocket. This paper discusses an extensive program that was undertaken in 1978 and 1979 to maximize efficiency in the Beam Pumping System in the MCA Unit, Maljamar, New Mexico. Approximately 220 pumping wells were checked for proper design and corrections to each well were made to improve the pumping system. Each unit was checked for sucker rod design, pump design, pumping unit speed, stroke length, torque, and electrical equipment.

This discussion will be centered on the following topics: History of jet pumps as used in the Oil & Gas Industry
Problems associated with early jet pumps and surface equipment: Details of new jet pump, How the new jet pump is being configured to unload liquid loaded gas wells, New types of surface pumps for jet pump power fluid delivery to the down hole pump, Case studies where jet pumps and diaphragm surface pumps were used

This Sucker Rod Pump has a short primary plunger with a long barrel and hollow tube that slides inside a short barrel; the availability of a superior traveling valve turns the equipment into a double stage pump. A pressure compensating bushing connects the primary plunger and hollow tube. From the bushing connection to the end of the long barrel an annular space exists where the gas is compressed on the upstroke and the sand and gas is forced to move instead of settling. During the evaluation of this technology 15 equipments were installed in wells from 8-11 _API in Petroleos de Venezuela, in the Eastern Division. A considerable diminution of: GOR, interference by gas and the effect gas lock were observed. Production increase on an average of 30% per well after the installation of this type pump.

The first ever actual field tests to evaluate well bore fluid's real time impact on elastomeric compounds used for casing plunger sealing cups led to major breakthroughs in the discovery of better sealing cup compounds, previously unavailable to the industry. The drastically improved performance of carefully formulated compounds, coupled with radical innovations in over-all casing plunger design, were major factors in the development of the first truly successful casing plunger, following decades of disappointment experienced with previous casing plungers on the market. Field data, photos, and procedures will be discussed and state of the art products presented.

Three-phase, squirrel cage induction motors are used almost exclusively for oil well pumping on electrified leases. The squirrel cage motor is available with various designs, enclosures and other electrical and mechanical variations. This paper will discuss squirrel cage motors most ideally suited and generally used as a drive for individual walking beam sucker rod pumps.

This tutorial describes the components of the electric submersible progressing cavity pump system. The intended audience is familiar with electric submersible pumping systems used in petroleum production. While the electrical parts of any electric submersible system are important, this material emphasizes descriptions of the progressing cavity pump and its unique mechanical drive components.